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Power control application guide

Pick the control by load type first, then by line power and load configuration.

Power cables in an aluminum cable tray at an electrical substation

Constant resistance elements

Nichrome, Kanthal, Calrod

Resistance nominally constant: less than 50% change versus temperature.

Line powerLoad configuration Phase angle Zero fire On/off
Single phaseLine-to-line or line-to-neutral18D 18TB 18TBP18DZ 11DZ-P11D
Three phaseBalanced or delta connected loads, isolated from ground18E18EZ 11EZ-P11E
Three phaseGrounded and/or unbalanced loads18E-SW——

Variable resistance elements

Quartz tubes, T-3 lamps, Some infrared panels

High hot-to-cold resistance ratio: causes high inrush currents when elements are cold.

Line powerLoad configuration Phase angle Zero fire On/off
Single phaseLine-to-line or line-to-neutral18D-H——
Three phaseBalanced or delta connected loads, isolated from ground18E-H——
Three phaseGrounded and/or unbalanced loads18E-SW——

Silicon carbide elements

“Glo-Bar”, direct coupled

Resistance increases as elements age.

Line powerLoad configuration Phase angle Zero fire On/off
Single phaseLine-to-line or line-to-neutral18D-H——
Three phaseBalanced or delta connected loads, isolated from ground18E-H——
Three phaseGrounded and/or unbalanced loads18E-SW——

Transformer coupled loads

Heating elements driven from the secondary winding of a transformer

Inductive load with initial current inrush.

Line powerLoad configuration Phase angle Zero fire On/off
Single phaseLine-to-line or line-to-neutral18D-SW——
Three phaseBalanced three phase transformers18E-SW——
Three phaseScott-T connected or unbalanced transformers18E-SW——

Inductive or resistive DC loads

Magnets, Fields, Electrolytic cells

Resistive: load resistance nominally constant. Inductive: DC fields.

Line powerLoad configuration Phase angle Zero fire On/off
Single phaseDC power required36D—36D
Three phaseDC power required36E—36E

On/off control applications

Replacing mercury relays, replacing SSRs, extruders, molding machines

On/off control of constant resistance electric heating elements.

Load configurationProduct
Single phase, constant resistance loadModel 11DZ
Three phase, constant resistance loadModel 11EZ

A dash means the control method is not offered for that combination.

Next steps

Power control productsOptions list